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Modeling of the minimum cutting thickness in micro cutting with consideration of the friction around the cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

《机械工程前沿（英文）》 2020年第15卷第1期页码 81-88 doi: 10.1007/s11465-019-0561-y

摘要： Friction modeling between the tool and the workpiece plays an important role in predicting the minimum cutting thickness during TC4 micro machining and finite element method (FEM) cutting simulation. In this study, a new three-region friction modeling is proposed to illustrate the material flow mechanism around the friction zone in micro cutting; estimate the stress distributions on the rake, edge, and clearance faces of the tool; and predict the stagnation point location and the minimum cutting thickness. The friction modeling is established by determining the distribution of normal and shear stress. Then, it is applied to calculate the stagnation point location on the edge face and predict the minimum cutting thickness. The stagnation point and the minimum cutting thickness are also observed and illustrated in the FEM simulation. Micro cutting experiments are conducted to validate the accuracy of the friction and the minimum cutting thickness modeling. Comparison results show that the proposed friction model illustrates the relationship between the normal and sheer stress on the tool surface, thereby validating the modeling method of the minimum cutting thickness in micro cutting.

关键词： tool friction minimum cutting thickness finite element method tool edge radius micro cutting

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Edge preparation methods for cutting tools: a review

《机械工程前沿（英文）》 2023年第18卷第4期 doi: 10.1007/s11465-023-0766-y

摘要： Edge preparation can remove cutting edge defects, such as burrs, chippings, and grinding marks, generated in the grinding process and improve the cutting performance and service life of tools. Various edge preparation methods have been proposed for different tool matrix materials, geometries, and application requirements. This study presents a scientific and systematic review of the development of tool edge preparation technology and provides ideas for its future development. First, typical edge characterization methods, which associate the microgeometric characteristics of the cutting edge with cutting performance, are briefly introduced. Then, edge preparation methods for cutting tools, in which materials at the cutting edge area are removed to decrease defects and obtain a suitable microgeometry of the cutting edge for machining, are discussed. New edge preparation methods are explored on the basis of existing processing technologies, and the principles, advantages, and limitations of these methods are systematically summarized and analyzed. Edge preparation methods are classified into two categories: mechanical processing methods and nontraditional processing methods. These methods are compared from the aspects of edge consistency, surface quality, efficiency, processing difficulty, machining cost, and general availability. In this manner, a more intuitive understanding of the characteristics can be gained. Finally, the future development direction of tool edge preparation technology is prospected.

关键词： edge preparation method preparation principle cutting edge geometry edge characterization tool performance

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Crack propagation with different radius local random damage based on peridynamic theory

《结构与土木工程前沿（英文）》 2021年第15卷第5期页码 1238-1248 doi: 10.1007/s11709-021-0695-y

摘要： Drawing from the advantages of Classical Mechanics, the peridynamic theory can clarify the crack propagation mechanism by an integral solution without initially setting the factitious crack and crack path. This study implements the peridynamic theory by subjecting bilateral notch cracked specimens to the conditions of no local damage, small radius local damage, and large radius local damage. Moreover, to study the effects of local stochastic damage with different radii on the crack propagation path and Y-direction displacement, a comparison and contact methodology was adopted, in which the crack propagation paths under uniaxial tension and displacement in the Y-direction were compared and analyzed. This method can be applied to steel structures under similar local random damage conditions.

关键词： peridynamics stochastic damage bilateral notch crack

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Numerical analysis of rotating stall characteristics in vaneless diffuser with large width-radius ratio

GAO Chuang, GU Chuangang, WANG Tong, DAI Zhengyuan

《能源前沿（英文）》 2008年第2卷第4期页码 457-460 doi: 10.1007/s11708-008-0071-9

摘要： A two-dimensional model, where the influence of wall boundary layers is neglected and inlet jet-wake velocity patterns are prescribed, was applied to simulate one vaneless diffuser with a large width-radius ratio. The impact of diffuser length, impeller blade number, etc. on the rotating stall was analyzed. Computational results show that a different mechanism does exist for diffusers with large width-radius ratios. Comparison with related conclusions and references is supportive of the model.

关键词： Comparison Computational two-dimensional influence different mechanism

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Energy saving design of the machining unit of hobbing machine tool with integrated optimization

《机械工程前沿（英文）》 2022年第17卷第3期 doi: 10.1007/s11465-022-0694-2

摘要： The machining unit of hobbing machine tool accounts for a large portion of the energy consumption during the operating phase. The optimization design is a practical means of energy saving and can reduce energy consumption essentially. However, this issue has rarely been discussed in depth in previous research. A comprehensive function of energy consumption of the machining unit is built to address this problem. Surrogate models are established by using effective fitting methods. An integrated optimization model for reducing tool displacement and energy consumption is developed on the basis of the energy consumption function and surrogate models, and the parameters of the motor and structure are considered simultaneously. Results show that the energy consumption and tool displacement of the machining unit are reduced, indicating that energy saving is achieved and the machining accuracy is guaranteed. The influence of optimization variables on the objectives is analyzed to inform the design.

关键词： energy saving design energy consumption machining unit integrated optimization machine tool

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Structural design of morphing trailing edge actuated by SMA

Qi WANG, Zhiwei XU, Qian ZHU

《机械工程前沿（英文）》 2013年第8卷第3期页码 268-275 doi: 10.1007/s11465-013-0261-y

摘要：

In this paper, the morphing trailing edge is designed to achieve the up and down deflection under the aerodynamic load. After a detailed and accurate computational analysis to determine the SMA specifications and layout programs, a solid model is created in CATIA and the structures of the morphing wing trailing edge are produced by CNC machining. A set of DSP measurement and control system is designed to accomplish the controlling experiment of the morphing wing trailing edge. At last, via the force analysis, the trailing edge is fabricated with four sections of aluminum alloy, and the arrangement scheme of SMA wires is determined. Experiment of precise control integral has been performed to survey the control effect. The experiment consists of deflection angle tests of the third joint and the integral structure. Primarily, the ultimate deflection angle is tested in these two experiments. Therefore, the controlling experiment of different angles could be performed within this range. The results show that the deflection error is less than 4% and response time is less than 6.7 s, the precise controlling of the morphing trailing edge is preliminary realized.

关键词： morphing wing trailing edge shape memory alloy digital signal processor PID algorithm

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Frequencies of circular plate with concentric ring and elastic edge support

null

《机械工程前沿（英文）》 2014年第9卷第2期页码 168-176 doi: 10.1007/s11465-014-0299-5

摘要：

Exact solutions for the flexural vibrations of circular plates having elastic edge conditions along with rigid concentric ring support have been presented in this paper. Values of frequency parameter for the considered circular plate are computed for different sets of values of elastic rotational and translation restraints and the radius of internal rigid ring support. The results for the first three modes of plate vibrations are computed and are presented in tabular form. The effects of rotational and linear restraints and the radius of the rigid ring support on the vibration behavior of circular plates are studied over a wide range of non-dimensional parametric values. The values of the exact frequency parameter presented in this paper for varying values of restraint parameters and the radius of the rigid ring support can better serve in design and as benchmark solutions to validate the numerical methods obtained by using other methods of solution.

关键词： circular plate frequency elastic edge rigid ring mode switching

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Knife-edge technique for laser cooling

WANG Zhanshan, MA Shanshan, MA Yan, ZHAO Min, LIU Hengbiao

《机械工程前沿（英文）》 2007年第2卷第4期页码 468-473 doi: 10.1007/s11465-007-0081-z

摘要： The transfer characteristics of an atomic beam and the effect of laser were investigated in this paper. In the application of knife-edge technique, the temperature of atoms through laser cooling was measured. Results indicate that, after atoms are emitted from an atomic oven, the longer the atoms move, the worse the distribution of the atomic beam shows, regardless the laser cooling is taken or not. Laser cooling can reduce the transverse velocity of the atomic beam to several orders of magnitude and also increase the uniformity of an atomic beam. Knife-edge technique can measure the temperature of an atomic beam through laser cooling. The measurement accuracy depends on the pixel size of the charge coupled device (CCD), which is used for the fluorescent imaging of the atomic beam. The results are very important for the future experiments of laser cooling.

关键词： knife-edge technique uniformity coupled transfer fluorescent

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Effect of magneto rheological damper on tool vibration during hard turning

P. Sam PAUL, A. S. VARADARAJAN

《机械工程前沿（英文）》 2012年第7卷第4期页码 410-416 doi: 10.1007/s11465-012-0341-4

摘要：

Recently, the concept of hard turning has gained considerable attention in metal cutting as it can apparently replace the traditional process cycle of turning, heat treating, and finish grinding for assembly of hard wear resistant steel parts. The present investigation aims at developing a magneto rheological (MR) fluid damper for suppressing tool vibration and promoting better cutting performance during hard turning. The magneto rheological Fluid acts as a viscoelastic spring with non-linear vibration characteristics that are controlled by the composition of the magneto rheological fluid, the shape of the plunger and the electric parameters of the magnetizing field. Cutting experiments were conducted to arrive at a set of electrical, compositional and shape parameters that can suppress tool vibration and promote better cutting performance during turning of AISI 4340 steel of 46 HRC with minimal fluid application using hard metal insert with sculptured rake face. It was observed that the use of MR fluid damper reduces tool vibration and improves the cutting performance effectively. Also commercialization of this idea holds promise to the metal cutting industry.

关键词： tool vibration magneto rheological damper hard turning surface finish tool wear

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经济供电半径的Fuzzy几何规划模型与优选方法

曹炳元

《中国工程科学》 2001年第3卷第3期页码 52-55

摘要：

变电所供电半径的选择是一个复杂的问题。为了确定最佳供电半径，减少投资，降低损耗，建立了Fuzzy环境下的变电所供电半径选择的几何规划模型。它包括软约束问题和含Fuzzy系数的问题。通过数值实例的计算，验证所建立的模型，与静态和动态的优化数学模型如控制模型和经典几何规划模型相比较，包含更多的信息，且获得了更满意的结果。

关键词： Fuzzy几何规划经济供电半径优选变电所容(数)量

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Real-time task processing method based on edge computing for spinning CPS

Shiyong YIN, Jinsong BAO, Jie LI, Jie ZHANG

《机械工程前沿（英文）》 2019年第14卷第3期页码 320-331 doi: 10.1007/s11465-019-0542-1

摘要： Spinning production is a typical continuous manufacturing process characterized by high speed and uncertain dynamics. Each manufacturing unit in spinning production produces various real-time tasks, which may affect production efficiency and yarn quality if not processed in time. This paper presents an edge computing-based method that is different from traditional centralized cloud computation because its decentralization characteristics meet the high-speed and high-response requirements of yarn production. Edge computing nodes, real-time tasks, and edge computing resources are defined. A system model is established, and a real-time task processing method is proposed for the edge computing scenario. Experimental results indicate that the proposed real-time task processing method based on edge computing can effectively solve the delay problem of real-time task processing in spinning cyber-physical systems, save bandwidth, and enhance the security of task transmission.

关键词： edge computing real-time task scheduling CPS spinning

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边缘计算技术发展与对策研究

洪学海,汪洋

《中国工程科学》 2018年第20卷第2期页码 20-26 doi: 10.15302/J-SSCAE-2018.02.004

摘要：

边缘计算是一项正在兴起的技术，通过把计算、存储、带宽、应用等资源放在网络的边缘侧，以便减小传输延迟和带宽消耗。同时，应用开发者和内容提供商可以根据实时的网络信息提供可感知的服务。移动终端、物联网等设备为计算敏感型的应用提供了必要的前端处理支撑，例如图像识别、网络游戏等应用，以利用边缘计算的处理能力分担云端工作负荷。本文介绍了边缘计算的概念、需解决的关键问题、主要研究进展，边缘计算发展带来的影响以及边缘计算带来的机遇和发展对策。

关键词：云计算边缘计算雾计算移动边缘计算物联网前端智能

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Tailoring electrical conductivity of two dimensional nanomaterials using plasma for edge electronics:

Aswathy Vasudevan, Vasyl Shvalya, Aleksander Zidanšek, Uroš Cvelbar

《化学科学与工程前沿（英文）》 2019年第13卷第3期页码 427-443 doi: 10.1007/s11705-019-1805-4

摘要： Since graphene has been discovered, two-dimensional nanomaterials have attracted attention due to their promising tunable electronic properties. The possibility of tailoring electrical conductivity at the atomic level allows creating new prospective 2D structures for energy harvesting and sensing-related applications. In this respect, one of the most successful way to manipulate the physical properties of the aforementioned materials is related to the surface modification techniques employing plasma. Moreover, plasma-gaseous chemical treatment can provide a controlled change in the bandgap, increase sensitivity and significantly improve the structural stability of material to the environment as well. This review deals with recent advances in the modification of 2D carbon nanostructures for novel ‘edge’ electronics using plasma technology and processes.

关键词： graphene edge electronics 2D nanomaterials plasma electrical conductivity

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分级移动边缘云中节省开销的资源分配 Special Feature on Future Network-Research Article

Ming-shuang JIN, Shuai GAO, Hong-bin LUO, Hong-ke ZHANG

《信息与电子工程前沿（英文）》 2019年第20卷第9期页码 1209-1220 doi: 10.1631/FITEE.1800203

摘要： 5G网络的云化使第三方服务提供商能够在网络边缘部署服务（例如，边缘缓存与边缘计算）。已有工作都是站在特定服务提供商角度，以最大化其收益为目标来研究服务策略（如，内容缓存策略与虚拟CPU分配策略）。然而，尚未有相关工作从网络运营商角度，在满足第三方服务提供商部署需求基础上进行合理、有效的资源分配。本文针对该问题建立了优化模型，目标是最小化所有服务提供商的部署开销。为描述服务提供商的部署需求，将所有应用分为两类，即计算密集型应用和存储密集型应用，并将这两类应用的需求作为优化问题的输入参数。由于建立的数学模型是非凸优化且是NP难问题，设计了基于精英保留策略的遗传算法来求得最优解。通过仿真验证了所设计算法的可行性和有效性。

关键词：边缘云；边缘计算；边缘缓存；资源分配；虚拟机分配

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“Charging” the cigarette butt: heteroatomic porous carbon nanosheets with edge-induced topological defects

《化学科学与工程前沿（英文）》 2023年第17卷第11期页码 1755-1764 doi: 10.1007/s11705-023-2318-8

摘要： Owing to the complexity of electron transfer pathways, the sluggish oxygen evolution reaction process is defined as the bottleneck for the practical application of Zn–air batteries. In this effort, metal nanoparticles (Co, Ni, Fe, etc.) encapsulated within nitrogen-doped carbon materials with abundant edge sites were synthesized by one-step pyrolysis treatment using cigarette butts as raw materials, which can drastically accelerate the overall rate of oxygen evolution reaction by facilitating the adsorption of oxygenated intermediates by the edge-induced topological defects. The prepared catalyst of nitrogen-doped carbon porous nanosheets loaded with Co nanoparticles (Co@NC-500) exhibits enhanced catalytic activity toward oxygen evolution reaction, with a low overpotential of 350 mV at the current density of 10 mA·cm^–2. Furthermore, the Zn–air battery assembled with Co@NC-500 catalyst demonstrates a desirable performance affording an open-circuit potential of 1.336 V and power density of 33.6 mW·cm^–2, indicating considerable practical application potential.

关键词： oxygen evolution reaction porous carbon nanosheets Co nanoparticles edge-induced topological defects Zn–air batteries